KAI YUI TECHNOLOGIC CORP
We are specialized in manufacturing various connectors, including 2.5mm Phone Jack, 3.5mm Phone Jack, 6.4mm Phone Jack, DC Power Jack, RCA, XLR, USB, HDMI...etc., the product widely used in Audio, Video, Mixer, Computer, CD-ROM, DVD, TV, Mobile Phone...etc.3C and Audio systems.
Product Name : KP-01E-4
Product Description
編碼原則
This specification covers "DC POWER JACK"
Standard atmospheric specified, measurements shall be made at temperature , humidity and air pressure within the following limit :
Ambient temperature 5 to 35
Relative humidity 45 % to 85 %
Air pressure 85 Kpa to 106 Kpa
Operating temperature range -20 to 60
Storage temperature range -20 to 70
ITEMTEST CONDITIONSSPECIFICATION
(C1)
Rated Voltage
Rated Current
PIN 2、PIN 3、PIN 4、PIN 5
DC 20V
7.5A
(C2)
Insulation Resistance
A voltage of 500V DC shall be applied to the terminals. After which measurement shall be made.
DC 500V
100M Ω or more≧ 100M Ω
(C3)
Contact Resistance
Measurement shall be made at 1 K Hz with 100 mA or less (With the test plug as show in item F)
<1>Initial before any testing
a、Plug shield to socket  
<2>After life test with mating plug
a、Plug shield to socket 
After life:
60mΩ  or  Less≦ 60mΩ
(C4)
Dielectric Strength
Withstand 0.5 mA (Trip current) 500V AC(50 or 60 Hz) between any open terminal for 1 minute.
(Open terminal: Between each terminal which should not make contact , before plug insert to socket, after plug insert to socket)
Without distinct
Damage
ITEMTEST CONDITIONSSPECIFICATION
(D1)Insertion force and Withdrawal force Initial ( With the test plug as show in item F ) Insertion force
0.5kgf ~ 5kgf
Withdrawal force
0.5kgf ~ 5kgf
After life test  ( With the test plug as show in item F ) Insertion force
0.3kgf ~ 5kgf
Withdrawal force
0.3kgf ~ 5kgf
(D2)Terminal strength Terminals must withstand a 500g minimum pull for 10 seconds before movement or break from housing occurs , but deformation of terminal is authorized .
ITEMTEST CONDITIONS
(E1) Life test The life test shall consist of 5,000 cycles of insertion and withdrawal with test plug( Show in item F ), at a rate of 20 to 30 cycles per minute under no load .
(E2) Soldering test The terminal of JACK tested shall be dipped into soldering flux or equivalent  for 5 ~ 10 seconds and then immersed into molten solder Sn at 260 ± 5℃  for 3 ± 0.5 seconds , the coverage should more than 95% .
(E3) Soldering heat
The terminal for a printed circuit board .
Temperature of solder : 260 ± 5℃
Dip time : 5 ± 1 seconds .
(E4) Hand Soldering Temperature
Temperature of solder:350 ± 10℃
Dip time : 3 ± 0.5 seconds .
ITEMTEST CONDITIONS
The temperature peak withoutlead. 88G304-7CL-GP
Pre-heating temperature is 25 ~ 120℃,for a duration about 80 seconds。
預熱溫度25~120℃,時間80sec
The peak temperature is 260℃, the duration for 10 seconds.